assemble program（subwoofer）

简图

Check T yoke /magnet quality

说明

检验T-铁，磁钢外观

Inspection of T-yoke magnet outlook

工艺目的

Process purpose

作业顺序

Sequence

作业要求:

Request

检查T-铁，磁钢是否异常，有灰尘，放入流水线供打胶。

Check T-yoke ,magnet whether have broken, or dust, then put it into the assembly line for glue.  Check T yoke magnet specifciation is correctly for speaker design.

1. 取出T铁并吹尘，目检T-铁电镀，底部平整度，是否缺角;

2. 取出磁钢，吹尘，目检磁钢是否缺角;

3.  良品放入流水线;

1. take out T-yoke and blow the dust, visually inspect the T-yoke plating, the bottom flatness, and whether it is not angled;

2. take out magnet and blow the dust, and visually check whether the magnet is not angled;

3. Good products are put into the assembly line;

1. 控制流水线生产速度, 每分钟15-20只;

2. 把不良品放在不良品纸箱中, 良品正面向上放入流水线;

3. 包装T-铁及磁钢的纸片放入纸箱中;

4. 保持周围环境整洁;

1. Control the production speed of the assembly line, 15-20 pcs per minute;

2. Put the defective product in the defective product carton, and put the good product into the assembly line.

3. Packing T-yoke and magnet package into the same place;

4. Keep the surrounding environment clean and tidy;

简图

fix terminal

说明

把接线板固定在盆架上

Fix the terminal to the frame

工艺目的

作业顺序

Sequence

作业要求:

Request

把接线板固定在接线板

1. 开机，调节模具间隔

2. 取出接线板按正极向右方向放在模具上

3. 把盆架套入,并铆合，铆合后放入纸箱中

1. Turn on the machine and adjust the mold interval

2. Take out the terminal and place “+” on the mold in the right direction.

3. Insert the frame and rive it

1. 注意正极方向

2. 接线板无松动,无偏斜

3. 空心铆钉底部要求平整

4. 发现盆架不良予以分选

1. Pay attention to the positive direction

2. The terminal board is not loose, no deflection,  

3. The bottom of the hollow rivet requires flatness

4.choose out that the poor quality basket

简图

glue

说明

在磁钢上打胶, assemble magnet tyoke washer

工艺目的

作业顺序

作业要求:

在磁钢上打胶，

Glue on magnet

1. 开机，检查胶枪位，检查胶水量

2. 调试胶机，

3. 从流水线取出磁钢;

4. 放到打胶机上正面打胶，

5. 取出后反面打胶

1. Boot, check the glue gun position, check the amount of glue, after assemble, glue must more than 80%  magnet surface

2. Adjust the glue machine,

3. take  the magnet from the assembly line;

4. Put it on the glue machine table to glue,

5. Remove the back side and glue(  you can glue at T yoke too, if glue on T yoke,  then no need glue at magnet back side)

1. 胶量要少，不能够溢出磁钢内外，不能够有牵丝;

2. A胶与B胶胶量要一致，

3. 发现只有一组胶水马上报告，并停止生产，待修

4. 放入T铁处，注意要卡入T铁的定位

1. The amount of glue should be correct, and it  overflow the inside and outside of the magnet, a little only and it cannot be pulled;

2. Qty of A glue and B glue should be the same.

3. Found that only one color glue was reported immediately and stopped production, pending repair

4. Put in the T yoke, pay attention to the positioning of the T yoke（ some t yoke have magnet ring）

简图

说明

把T-铁与盆架磁钢组合在一起

工艺目的

作业顺序

作业要求:

把盆架与磁钢，T-铁固定在一起。

Assemble T yoke ，magnet and basket

1. 把盆架卡入磁钢的定位中;

Fix  frame  into the positioning of the magnet

1. 盆架中孔处先放入磁规

2. 把磁规插入T铁极芯

3. 让盆架的夹板面与磁钢密合

4. 转动盆架让胶水均匀分布

5. 反放

1. Put the magnet gauge to the hole of washer( basketand washer fixed already), do not put gauge too tight at first.

2. Insert the magnet gauge into the T yoke pole, put gauge a little tight,

3. Let the bottom of the frame be in close contact with the magnet, have no gap between bottom with magnet

4. Rotate the basket 90degree to distribute the glue evenly

5. Reverse put on line,

简图

treatment agent

说明

Only PP cone need this program

工艺目的

作业顺序

作业要求:

增强粘接强度.

Strengthen the bonding strength.

1. 将处理剂倒在容器内并放上泡沫;

2. 音盆中孔浸入处理剂.

1. Pour the treatment agent into the container and place the foam;

2. The hole of cone is immersed in the treatment agent.

1. 处理剂涂浸时鼓纸中孔0.5CM高度左右,切不可过高沾到其它任何部位;

2. 经处理后的鼓纸先反放排板待干,不可直接上叠;

3  手不可抵在鼓纸喷镀表面,以免沾上手印造成不良.

1. When the treatment agent is immersed, the height of the hole is about 0.5CM, do not touch it too high to any other part;

2. After treatment，The cone should place on the tray to dry , it is not allowed to be stacked directly;

3 The hand should not be placed on the surface of cone to avoid the damage caused by the fingerprint.

简图

check

说明

工艺目的

作业顺序

作业要求:

提前发现不良品,提前采取措施,减少不必要的工序损失和浪费.

Found Defective products in advance

1. 音圈高度;

2. 安装孔位;

3. 鼓纸同心度;

4. 胶位;

5. 鼓纸表面;

6. 其它项目.

1. voice coil height at voice coil gauge;

2. Mounting hole position (some cone edge have hole) and gasket have assemble hole;

3. Cone concentricity;

4. Glue position;

5. Cone outlook;

6. Other items.

1. 微调音规并压到最下面音圈引线对准接线端子;

2. 鼓纸与盆架安装孔位和沿边间距, 企眼孔对准接线端子;

3. 可以修复予以修复通过,不可修复的请组长处理.

1. Fine-tuning the voice coil gauge and pressing it to the lowest ,voice coil wire is  at   frame terminal side;

2.Ensure the cone and frame mounting hole，edge spacing are the same, and the lead wire hole is aligned with the terminal;

简图

collocate

说明

工艺目的

作业顺序

作业要求:

将喇叭排放在木板上待干.

Put the speaker on the board until dry

1. 准备木托,木板;

2. 理出音圈引线排放在木板上;

1. Prepare wooden pallets, wooden boards;

2. The voice coil leads need take out from voice coil gauge before put on the board;

1. 排放数量每板一致,整齐;

2. 每托填挂工序卡;

3. 凡存放在存放区的喇叭要有组长签字为初检合格.

1. every board is same qty speakerand put  tidy;

2. Each pallet with process card; (date, qty, assemble name etc)

3. All the speakers in the storage area should be signed by the team leader for the initial inspection.

简图

Put protection gasket

说明

No gasket speaker need this process

工艺目的

作业顺序

作业要求:

临时保护折环以便排放.

Temporary protection ring for collocate

1. 准备压条;

2. 放上压条.

1. Prepare the gasket;

2. Put the gasket.

1.临时压条要紧靠盆架外沿,否则排放时把折环压变形;

2. 压条高度必须大于折环高度, 压条要压一圈.

1. Temporary gasket should be close to the outer edge of the frame, otherwise the folding ring will be deformed when collocated;

2. The gasket height must be higher than  folding, and the gasket should be pressed one turn.

简图

Put gasket

说明

工艺目的

作业顺序

作业要求:

保护折环.

 Protect ring

1. 准备压条;

2. 对准盆架孔位安装;

3. 放流在输送带上.

1. Prepare the gasket;

2. Align the hole to the frame;

3. Release on the conveyor belt.

1. 将上封口胶的喇叭装上压条;

2. 压条孔位必须对准盆架安装孔位;

3. 上压条时不可把鼓纸搭挤变形,压条要平整.

1.

2. The gasket hole must be aligned with the mounting hole of the basket; notice: put gasket is according  assemble hole, do not assemble according first gasket.

3.The gasket should be flat when put gasket, the cone should not be squeezed and deformed, and the bead should be flat.

简图

clean dust

说明

工艺目的

作业顺序

作业要求:

用吹尘枪把杂物吹净.

Use a air gun to blow off the dust.

1. 准备气压枪;

2. 对准位置吹尘;.

1. Prepare a air gun;

2. blow the dust at the gluing place  and washer gap;

1. 吹尘时要对准部位吹尘;

2. 吹尘时气压枪头不可与鼓纸靠得太近,以免划伤鼓纸.

1. blow the dust at the alignment part;

2.When blowing dust, the air gun should not be too close to the cone to avoid scratching

简图

Take off voice coil gauge

说明

工艺目的

作业顺序

作业要求:

将音规拔出.

Pull out voice coil gauge

1. 准备好音规存放箱;

2. 拔出音规.

1. Prepare the voice coil gauge storage box;

2. Pull out the voice coil gauge.

1. 拔音规时准备好钳子,必须垂直旋转向上拔出,切不可摇晃拔出,否则会弄歪音圈造成不良;

2. 拔音规时指甲不可划伤鼓纸表面;

3. 拔出的音规要存放在音规存放指定位置.

1. prepare the pliers and it must be pulled up vertically. Do not shake and pull out. Otherwise, the voice coil will be touch T yoke pole or damaged.

2. The nails should not scratch the surface of the cone when move voice coil gauge ;

3.The voice coil gauge should be stored in the box carefully,  voice coil gauge is broken easily .

简图

说明

工艺目的

作业顺序

作业要求:

将音圈引线整理成形使喇叭在震动时不断线.

The voice coil leads are shaped to avoid cut off when speaker working.

1. 先看首件样品;

2. 根据首件整形.

1. Look at the sample first;

2. According to the first sample to shape

1. 音圈引线整理形状由生产主管先确认;

2. 整线时镊子指甲不可划伤鼓纸表面任何部位;

3. 音圈线在锦丝线绕半圈后沿音圈压平;

4. 音圈线必须与鼓纸贴合.

1. The voice coil lead finishing shape is confirmed by the production supervisor; 

2. The nails, tweezers should not scratch any part of the surface of the cone

3. The voice coil wire is flattened along the voice coil after half a circle around the lead wire;

The voice coil must be attached to the cone tight

简图

solder

说明

工艺目的

作业顺序

作业要求:

将锦丝线与音圈引线焊接在一起.

Solder the lead wire and the voice coil lead together.

1. 提前三分钟插上烙铁电源;

2. 清理烙铁头,并放在烙铁架上;

3. 准备好焊锡丝上锡.

1. Plug in the soldering iron power supply three minutes in advance; 

2. Clean the soldering iron tip and place it on the soldering iron stand;

3. Prepare the tin on the solder wire. 

1. 目视绕线位置是否正确;

2. 焊锡头要细,光,平,不可渗透锡;

3. 焊接时烙铁头锡水不能碰到鼓纸的其它任何部位,否则为烫伤报废;

4. 烙铁要保持光洁,无焊锈.

1. Visually correct the winding position;

2. The soldering head should be smooth, light, flat and impermeable to tin;

3. When soldering, the soldering gun should not touch any other part of the cone, otherwise it will be burned and scrapped;

The soldering gun should be kept clean and free of solder rust.

简图

Magnetize

说明

工艺目的

作业顺序

作业要求:

使磁钢有磁性能使喇叭发出声音.

Magnetizing speaker.

1. 插上充磁机电源;

2. 根据磁钢大小调节充磁时间;

3. 进行充磁.

1. turn on power of the magnetizer;

2. Adjust the magnetization time according to the size of the magnet;

3. Perform magnetization.

1. 双手握住喇叭上口;

2. 用脚踩开关进行充磁,充磁完成后拿出喇叭;

3. 充磁机在操作时机台上不能摆放铁器,喇叭等物品, 以免发生危险;

5. 未充磁完成的喇叭不能取出充磁机,否则会发生意外或使喇叭报废.

6. 确定充磁电压;

7. 调试充磁机;

8. 检查充磁机冷却系统是否正常;

9. 取放时要确认充磁机在暂停状态.

1. Hold the speaker by both hands;

2. Use the foot switch to magnetize, and take out the speaker after magnetized

3. When the magnetizer is in operation, the iron, horn and other items cannot be placed on the machine to avoid danger;

5. The speaker can take out when finished magnetized, otherwise accidents will occur or the speaker will be scrapped.

6. Determine the magnetization voltage;

7. Debug the magnetizer machine;

8. Check if the magnetizer machine cooling system is normal;

9.Make sure the magnetizer is in the pause state when picking and dropping speaker

10,  notice: must check polarity when connect magnetizer main machine with coil.

简图

说明

Big power subwoofer need inner cap

工艺目的

作业顺序

作业要求:

上内防尘罩以防外防尘罩产生失真或在大功率振动时脱落..

Putting the inner dust cap is to prevent the outer dust cap distorting or falling off during high-power vibration.

1. 准备好转盘胶水;

2. 放上防尘罩;

3. 在防尘罩边上胶.

1. Prepare the turntable glue;

2. Put on the dust cap;

3. Glue on the side of the dust cap.

1. 上第一层帽时,先检查与第二层帽是否顶住,如顶住改换帽子;

2. 上帽时同心度不可偏位否则会影响外防尘罩作业;

3. 在帽子边沿上打足够胶水使帽子不翘起.

1. First check  out cap and inner cap have enough gap ,if so, change cap

2. The concentricity of the cap should not be biased, otherwise it will affect the operation of the outer dust cap;

3.Apply enough glue on the cap edge to keep the cap from lifting. glue enough  glue, do not care outlook, because out cap can hide.

简图

Put speaker on line

说明

工艺目的

作业顺序

作业要求:

将喇叭放在流水线上传送.

Put speaker on the assemble line

1. 流放间距一致;

2. 要轻放喇叭上线.

1. The flow spacing is consistent;

2. To put the speaker lightly.

1. 放置时喇叭已有磁性,不可随意碰到流水线铁件和与磁性相吸器具, 以免划伤T铁镀层;

2. 放置时喇叭应放在输送带中间, 喇叭与喇叭要有固定间距.

1.the speaker has magnetic. It is not allowed to touch the magnetic phase suction device to avoid scratching the T yoke coating.

2. the speaker should be placed in the middle of the conveyor belt and have a fixed spacing on each speaker.

简图

Outer dust cap coating agent

说明

 PP cap need this progragm

工艺目的

作业顺序

作业要求:

使防尘罩增加胶水粘合强度.

Increase the glue bond strength of the dust cap

1. 将处理剂倒在小铁盆内;

2. 用布擦防尘罩边缘;

3. 将涂处理剂防尘罩排放待干.

1. Pour the treatment agent into a small iron box;

2. Wipe the dust cap edge with a cloth;

3. Discharge the coating agent dust cap to dry.

1. 处理剂只涂在防尘罩背面胶水粘接位置,不可沾到正面;

2. 处理时拿防尘罩时套上手套, 以免将手印沾在防尘罩上;

3. 涂处理剂未干的防尘罩排放待干,切不可上叠和碰到表面.

1. The treatment agent should only be coated to cap back,

2. Put gloves on the dust cap when handling,

3.The dust cap with the coating treatment agent is drained to be dried, and must not be stacked and hit the surface.

简图

Inspect sound

说明

工艺目的

作业顺序

作业要求:

低高音能发出正常声响.按标准查出不良品

Speaker sound is well at full range. Choose out defective products according to the standard

1. 调试测试仪;

2. 调整频率和电压;

3. 准备不良标识,不合格检验表格;

4. 整理周围,准备木板排放不良喇叭

1. Debug the tester;

2. Adjust the start and end frequency and out put voltage;

3. Prepare bad mark, test  report form

4. Finishing around, preparing the board to discharge bad speakers

1. 按标准对每只喇叭进行检听,特别注意中高音的音响;

2. 凡有不良现象贴上标识;

3. 按检听数量填写不合格表格;

4. 不良喇叭送维修部修理并按维修程序填写

1. Listen to each speaker according to the standard, paying special attention to the middle and woofer sounds; also choose out bad out looking speaker if find.

2. Mark bad speaker ; 

3. Fill in the unqualified form according to listening test ;

5.Bad speaker sent to the maintenance department for repair and fill in according to the maintenance procedures..

简图

Glue lead wire glue

说明

工艺目的

作业顺序

作业要求:

把音圈引线用318胶水封住.

1. 准备胶水;调试胶机

2. 根据整线形状涂胶.

1. Prepare glue; debug glue gun

2. Glue according to the shape of voice coil lead.

1. 检查整线情况，如果不附合要求再整理

2. 胶水不可沾到其它任何部位,不可沾入音圈中孔;

3. 胶水应打在引线中心,上头偏大往下逐渐缩小成弧形;

5. 所有引线要求胶水封住包括底管出线位置,引线不可外露.

1. Check voice coil lead, if bad shape , bad solder , repair it

2. Do not stick the glue to any other parts, and do not glue into voice coil inside;

3. The glue should be placed in the center of the lead, and the upper part will be gradually reduced to an arc shape; (according sample)

All leads require glue to seal, and the leads are not exposed.

简图

Attach cap

说明

this according speaker size and design.  Need tell later.

工艺目的

作业顺序

作业要求:

将防尘罩对准方向粘合在鼓纸上.

Attach dust cap on cone.

1. 准备胶棒;

2. 先对准胶圈二点上罩,然后把罩放平轻压使胶水含口;

3. 按字样确认方位.

1, this according dust cap shape.  Need tell later.

1. 确认防尘罩是否涂处理剂;

2. 防尘罩有字样的要与接线端子保持平形;

3. 压条按装孔与接线端子成正十字, 防尘罩字样应与安装孔成正直线;

4. 防尘罩要对准胶水圈粘合,否则会单边溢胶和缺胶.

简图

说明

工艺目的

作业顺序

作业要求:

将喇叭排放在木板上待干.

Discharge the speaker on the board to dry

1. 准备木托,木板;

2. 检查外观;

3. 填挂工序卡.

1. Prepare wooden pallets, wooden boards;

2. Check the appearance;

3. Fill in the process card.

1. 凡排放在木板上的喇叭都要进行检验;

2. 喇叭排放要整齐,每板数量一致,并填写工序内容;

3. 存放待干的喇叭要由组长抽检后签字,视为初检合格.

1. All speakers discharged on wooden boards shall be inspected;

2. The speaker discharge should be neat and same quantity on each board, and Fill in the process card;

3.The speaker to be stored shall be signed by the team leader after sample inspection and it is qualified

简图

Take out from box

说明

It is easy, no need explain

工艺目的

作业顺序

作业要求:

将装在纸箱内的夹板盆架分别放在流水线上传送。

刀片拆开包装箱；

去掉包片和塑料袋；

取出夹板，盆架分别按指定间距传送。

1、 板，盆架外观不良的先挑出，排放在木板上由组长以上负责处理；

2、 出的包片塑料袋摊平放在指定区域和垃圾箱内；

3、拆出的所有杂物必须放在垃圾箱内并拿到废物堆存放。

简图

说明

工艺目的

作业顺序

作业要求:

将磁规拔出并放在磁规箱内。

Take off magnet gauge and put gauge into box.

1、拔出磁规；

2、排到板上。

Take off magnet gauge

Put speaker on board

1、拔磁规时要手压盆架，旋转拔出；

2、将拔出的磁规整齐存放在磁规箱内并放到指定的位置内；

3、 不可划动盆架。

4、 如果磁钢有松动要再插入磁规放到边上待干后再拔

1,  press frame and turn magnet gauge ,take out.

2, choose out magnet and T yoke is not in same center.

3, report manager if magnet can move ,

简图

Put on board

说明

it is easy, no need explain

工艺目的

作业顺序

作业要求:

将喇叭排放在木板上，使胶水完全干固。

1、准备木板，推车；

2、检查外观其它要求项目；

3、填挂工序卡。

1、凡排放在木板上的喇叭每只进行外观和其它事项检验；

2、排板数量每板一致，整齐；

3、填挂工序卡；

4、凡存放在存放区的喇叭要有组长，品管人员签字为初检合格。.

简图

说明

工艺目的

作业顺序

作业要求:

在鼓纸中孔上口补上胶水。

Glue at cone  hole with voice coil touching place.

1、准备胶水；

2、在音圈与音盆接合处打胶；

Prepare correct glue. And glue on  cone-VC touch place.

1、核对封口胶品种是否符合工艺指导书要求；

2、胶量要均匀，胶水胶丝不可沾到鼓纸其它任何位置。

Prepare correct glue, and ask manager glue qty,

Use glue machine glue.

If AB glue make by hand, must mix well. Do not  make cone surface durty.

简图

solder

说明

It is easy,  do not explain here

工艺目的

作业顺序

作业要求:

将锦丝线与接线板焊接在一起。

1、提前三分钟插上烙铁电源，放在焊铁架上；

2、在流水线上焊接

1、焊接时间不能超过3秒钟；

2、烙铁不能烫坏其它部位；

1、 焊头要小，平，光，无虚焊脱焊现象

2、 焊锡要盖住整个接线板孔

简图

Go through lead to terminal lug

说明

This is easy

工艺目的

作业顺序

作业要求:

把锦丝线穿入音盆孔及接线板孔内

1， 取锦丝线，

2， 一端穿入音盆孔并同时穿插过接线板孔，露出5mm

3， 用一手指压住已穿入的锦丝线头，并把另一端穿入音盆和接线板的另一孔内

4， 用手拉出二个锦丝线头，使其露出接线板长度一致

1、目检音盆孔与接线板位置是否接近垂直；如果偏超过10度，取出。

简图

Make lead wire a shape

说明

工艺目的

作业顺序

作业要求:

把锦丝线弯成一定弧度，

Make lead wire a shape.

5， 取出喇叭，

6， 插入线卡并拉出到确定的位置

7， 压弯接线板孔处的二个锦丝线头

 Prepare a tools according speaker.  

Put  into tools, make  lead wire a shape,

1， 锦丝线压弯后不能够弹出

2， 检查接线板是否松动，如松动选出

3， 2 wire need same length, same shape.

4， Check terminal  shaking.

简图

Put spider on frame

说明

工艺目的

作业顺序

作业要求:

将支片放在盆架上.

Put spider on frame

1， 检查盆架支片胶水是否均匀，胶水量是否合适

2， 把支片放在盆架的支片位上，转动半圈

Check glue is enough and correct place.

Put spider

1， 要求支片的贴合面全部有胶水，并外圈有溢出

2， 支片放时要尽量居中

3， 色泽不一样的支片要选取出，硬度不一样的要选取出

4， 放好后把盆架的接线板位按要求方向放入流水线

1, the bonding surface of the support piece is required to have glue, and the outer ring has overflow

2, when the piece is placed, try to be centered as much as possible

3, the pieces with different color should be selected, and the hardness should be different.

4. After putting it, put the wiring board of the basin frame into the assembly line in the required direction.

简图

Put VC

说明

工艺目的

作业顺序

作业要求:

将音圈插入有磁路盆架内.

1， 检查音圈与音规套合的高度

2， 检查音规是否损坏并会影响插入的中度

3， 用手指按住音圈上口，音圈出线与盆架接线板一致插入支片中孔及T铁极芯

4， 用力按下音规，使音规内卡位与T铁极芯面密合

1, check the height of the voice coil and the sound gauge

2, check the sound gauge is damaged and will affect the medium insertion

3. Hold the voice coil upper ring with your finger. The voice coil outlet is inserted into the middle hole of the bracket and the T iron core.

4, press the tone gauge hard, so that the card position in the tone gauge is close to the T iron core surface

1, the voice coil and the height of the tone gauge can not be inserted, you must adjust the voice coil height to insert

1， 2, use your finger to hold the upper voice ring to prevent the voice coil from moving when inserted.

2， 3, when the sound gauge is not inserted into the T-iron core, it is not available to prevent the sound gauge from being damaged.

3， 4, the voice coil wire must be consistent with the basin frame

4， 5, the card position in the tone gauge must be in close contact with the T-iron core surface